After
two years with Fred Gibsons "works" Nissan team in 1986-1987, young but very experienced
Glenn in his early 20's and his father well respected race engineer/driver and Bathurst
winner Barry, set up their own workshop in Dandenong (Victoria) and in 1988 imported
two factory prepared body shells from Ford Competitions Department in England, one
of which is chassis no. RS155 being part of a homologation build of 500 cars
required to be built to be eligible for Group 'A' saloon car racing worldwide.
The
car was then constructed in their workshop using Harrop suspension components including
hubs, drive shafts, axles, uprights etc. where permitted within the rules. Barry
built the two litre Pinto based wet sump 4 cylinder 16 valve twin cam engines employing
a Garrett modified M24 turbocharger with a large intercooler producing up to 2.4
bar of boost (over 30 lbs.) and around 580 horsepower on around 6.2 to 1 compression
ratio with nearly 500 ft. lbs. of torque depending on boost settings.
A
competition 5 speed Getrag gearbox was initially used but later a 6 speed locally
made Hollinger stronger "crash" box fitted to overcome "turbo lag" between gears
and offer more ratios at the circuits.
Weighing
in at a regulation minimum of 1200 kgs including ballast, the Sierra was fitted
with 17 x 8 inch BBS wheels initially and later in their development used 17 x 9
inch 5 spoked specially constructed Dymag magnesium alloy wheels (for Sierra's),
which allowed larger tyres to be fitted. With their enormous "sudden" power around
6500 RPM, race Sierra's needed as much rubber on the road as possible. Also installed
is a solid under-floor mounted aluminium case lightweight differential that is cross
braced by the simple but "busy" internal roll cage/body stiffness chassis, which
ran with a spool centre (locked), separate oil cooler, auxiliary pump and used multiple
standard Ford 9 inch ring and pinion sets for circuit ratio changes.
Braking
is handled by large ventilated 330 mm AP disc rotors front and 300 mm rotors on
the rear both with 4 spot AP calipers with a cockpit graduated bias adjustment control
and a digital readout.
A
120 litre bladder fuel tank is fitted with dry-brake attachments for fast filling
and safety in long distance races. Avgas fuel only is used.
The
body is all steel with fibreglass attachments such as front splitter, rear bumper
and rear wing but the cars internal include a basic but modified dash, door padding,
a special lightweight fibreglass race seat and 5 point race seat belt harness and
of course there are multiple gauges advising turbo boost, revs, diff and engine
oil temperatures, volt and amps, water temperature and so on.
Engine
management was initially handled by a Zytec EMS computer but later replaced by a
much more user friendly Autronic system which allows the cars engineer to easily
download to a laptop using a co-ax cable, analyze the engines behaviour, fine tune
at any time when the car is stationary making adjustments where necessary.
When
raced in Australia between 1987 and 1992, all the Group 'A' RS500 Sierra's were
rev-limited to 7500 RPM with an additional "black box" installed on all cars by
CAMS (Confederation of Australian Motor Sport - the controlling body), to avoid
excessive revs and subsequent engine "blow ups" but with the boost turned up to
2.5 or 2.6 bar done in some cases by others to achieve over 600 bhp but without
caution the Sierra's were known for their engine unreliability. Many Sierra's were
timed at over 300 kph (200 mph) on Bathurst's notorious Conrod straight especially
during qualifying!